Machine maintenance
  • Sand Washing Machine - Installation

    1. After the sand washing machine is shipped, the user should immediately check whether the parts are complete and damaged. Make sure the machine is intact before installing it.

    2. The user should design the foundation drawing of the sand washing machine according to the specific conditions of the site, and install the sand washing machine firmly on the solid concrete foundation.

    3. The installation must be installed at an oblique angle as required in the installation drawing.

    4. The motor of the sand washer is installed on the guide rail to adjust the tightness of the belt. The pulley and the motor pulley should be parallel when installed.

    5. After adjusting according to the above requirements, turn the rotor disk a few turns to check for stuck or collision.

    Sand Washing Machine - Operating Specifications

    the sand washing machine empty load operation debugging:

    1. After the motor is started, the sand washer should run smoothly without abnormal vibration.

    2. The bearing temperature rise does not exceed 35 °C.

    3. The sand washing machine has an empty running time of 2-4 hours. Check whether the connection is loose or not and adjust it.

    the sand washing machine load operation debugging:

    1. The sand washing machine can perform the load operation test on the basis of good air load test operation.

    2. The sand washer should be running smoothly without abnormal vibration.

    3. The bearing temperature rise does not exceed 40 °C.

    4. No dust should enter into each seal.

    5. Determine the actual power of the motor without abnormal fluctuations.

    6. The load operation test needs to be continuous for 5-6 hours. After the operation is confirmed to be normal, it can be officially put into operation.

  • Vibrating Feeder - Installation And Use

    1. Vibrating feeder is used for batching and dosing to ensure uniform and stable feeding, prevent material self-flow from horizontal installation. For continuous feeding of general materials, it can be installed at 10° down.  For viscous materials and materials with a large water content, they can be installed at a downward angle of 15°.

    2. The vibrating feeder after installation should have a swimming clearance of 20mm, the horizontal direction should be horizontal, and the suspension device should be connected flexibly.

    3. Before the vibrating feeder is unloaded, all the bolts should be tightened once, especially the anchor bolts of the vibration motor. It should be tightened once for 3-5 hours.

    4. The vibrating feeder should always check the amplitude during the operation, the current of the vibrating motor and the surface temperature of the motor. It is required to have a uniform amplitude before and after, and the vibration motor current is stable. If abnormal conditions are found, it should be stopped immediately.

    5. The lubrication of the vibration motor bearing is the key to the normal operation of the whole vibration feeder. During the use, the bearing should be filled with grease regularly, once every two months, and once every month during the high temperature season.  Repair the motor once and replace the inner bearing.

    Vibrating Feeder - Operating Specifications

    First, before starting:

    1. Check and eliminate any debris between the body and the chute, spring and bracket that affects the movement of the body.

    2. Check that all fasteners are fully tightened.

    3. Check if the oil in the shaker is higher than the oil level.

    4. Check if the drive belt is good. If it is damaged, it should be replaced in time. If there is oil, it should be clean.

    5. Check if the protective device is good and remove it when it is found to be unsafe.

    Second, when using:

    1. Check if the condition of the machine and the transmission part is normal before starting.

    2. Must be started without load.

    3. After starting, if abnormal conditions are found, stop immediately and wait until the abnormality is found and eliminated before starting again.

    4. After the machine is stable and vibrating, it can be run with material.

    5. The feeding should meet the requirements of the load test.

    6. The shutdown should be carried out in the order of the process. It is forbidden to stop the material or continue feeding when the machine is stopped or stopped.

  • Vibrating screen - installation and commissioning

    Before installation, check that the components of the vibrating screen are complete and damaged.  If the vibrator is more than six months from the date of shipment, it must be reassembled and assembled and replaced with clean lubricating oil.  Secondly, the position should be selected, generally on a relatively stable ground, and then the components should be installed in order according to the installation diagram of the support or suspension device.  Before the spring is installed, it should be selected according to the actual stiffness value marked on the end face.  The screen box of the vibrating screen is then attached to the support or suspension device.  After installation, adjust according to the specified tilt angle.  In the case of a hanging screen, it is best to adjust the screen box inclination and the level of the screen box spindle at the same time.  In general, the horizontal level is adjusted first to eliminate the deflection of the screen box.  After the horizontal correction, adjust the longitudinal inclination of the screen box.  The force of the vibration isolation spring should be uniform, and the force can be judged by measuring the compression of the spring.  Install the motor and the triangular tape.  When installing, the foundation of the motor should also be leveled, the motor needs to be leveled, the center line of the corresponding groove of the two tape wheels should coincide, and the tension of the triangular tape should be appropriate.  Then install the fixed screen surface as required.  Finally, check the fixing of the connecting parts of the vibrating screen.  Screen installation, tension, to prevent local vibration.  Rotate the lubrication of the transmission part, whether the wiring of the motor and control box is correct, and whether the operation is normal.  Check if the material is improper in its operation, whether it collides with the side wall, etc.

    First, before starting:

    1. Check and eliminate any debris between the body and the chute, spring and bracket that affects the movement of the body.

    2. Check that all fasteners are fully tightened.

    3. Check if the oil in the shaker is higher than the oil level.

    4. Check if the drive belt is good. If it is damaged, it should be replaced in time. If there is oil, it should be clean.

    5. Check if the protective device is good and remove it when it is found to be unsafe.

    Sand Washing Machine - Operating Specifications

    the sand washing machine load operation debugging:

    1. The sand washing machine can perform the load operation test on the basis of good air load test operation.

    2. The sand washer should be running smoothly without abnormal vibration.

    3. The bearing temperature rise does not exceed 40 °C.

    4. No dust should enter into each seal.

    5. Determine the actual power of the motor without abnormal fluctuations.

    6. The load operation test needs to be continuous for 5-6 hours. After the operation is confirmed to be normal, it can be officially put into operation.

  • Jaw Crusher-Installation

    1. This machine is a large-scale machine assembled by the manufacturer and provided after a no-load test run. It is transported in sub-components. After receiving the product, the user should carefully check the packing list in order to find and rule out possible transportation problems. problem.

    2. Because the machine has a large amount of vibration during work, the machine should be installed on the foundation of a reinforced concrete structure. The weight of the foundation can be approximately 8-10 times the weight of the machine, and the depth of the foundation is greater than the frozen land. Depth, the dimensions provided in the basic drawing are the relative positions of the anchor bolts of the host and the motor, and other related parameters, and are not used as construction drawings. A reserved hole must be left at the installation of anchor bolts as a basis for secondary grouting. The height and size of the unloading tank are determined on the spot according to the discharging method of the lower part.

    3. After the secondary grouting cement is firm, tighten the anchor bolts. In these processes, the level of the machine must be measured with a spirit level. The deviation of the level is controlled below 2 millimeters within the width of the front wall of the rack. The inspection of the level of the rack is particularly important. It can ensure that the position of the inlet is not too low. Due to deflection, unilateral feeding and other phenomena occur in the crusher during work to avoid damaging the equipment due to uneven load.

    4. In addition to checking the distance from the host when installing the motor, you should also check that the motor pulley corresponds to the center of the sheave of the host to ensure that all V-belts work effectively and consistently.

    5. The size of the discharge port should be adjusted according to the granularity and processing capacity of the required product. When adjusting the discharge port, first loosen the tension spring. After adjusting, adjust the expansion degree of the spring appropriately to prevent The toggle plate comes off during work, see the adjustment parts for details.

    Jaw Crusher - Operating Specifications

    Jaw Crusher-Preparation before start:

    1. Check the lubrication of the bearing; whether the contact between the toggle plate and the movable jaw and the toggle plate on the adjustment seat is good, and the toggle plate is connected with the toggle plate.

    2. Is there enough grease at the touch?

    3. Check that all fasteners are strong.

    4.Check whether the center position of flyweight and sheave weight is correct. The center of sheave weight should be opposite to the eccentric hole of the spindle through the center hole of the spindle.

    5. It should be a straight line at 180 degrees.

    6.Check whether the transmission belt is installed correctly and in good condition. If it is found that the belt is broken, it should be replaced in time, when it is on the belt or sheave.

    7. When the oil is dirty, clean it with a clean cloth in time.

    8.Check whether the protective device is in good condition. If it is found that the protective device is unsafe, it should be eliminated in time.

    9. Check whether there are materials or other sundries in the crushing cavity, and if necessary, clean them up.

    10.Check that the adjustment gasket is correctly installed and pressed.

    Jaw Crusher-Start:

    1. 1. Check and prove that the machine and transmission parts are in normal condition before starting.

    2. This machine is only allowed to start under no load.

    3. If abnormality is found after starting, stop starting immediately, you must find out the cause and eliminate the abnormality before starting the crusher again.

    Jaw Crusher-Use:

    1. Feeding can start after the crusher is running normally.

    2. The crushed material should be evenly added into the crushing cavity to avoid side loading or full filling to prevent unilateral overload, sudden load change or blockage.

    3. Stop feeding before stopping, and then turn off the motor after all the crushed material in the crushing chamber is discharged.

    4.If the stagnation is caused by the material in the crushing chamber during crushing, the motor should be turned off immediately, and the crusher must be removed before the crusher can be started.

    5. When one end of the fixed jaw plate and the movable jaw plate is worn, the head can be turned up and down.

    6.After using the crusher for a certain period of time, all fasteners should be re-tightened.

    the Maintenance of Jaw Crusher-Lubrication:

    In order to ensure the normal operation of the machine and prolong its service life, it should be regularly lubricated with oil.

    1. The grease added to the bearing seat should be 50% -70% of the volume, and it should be replaced every 3-6 months. When changing grease, clean gasoline or kerosene should be used to carefully clean the roller raceway and other parts, and the oil drain hole under the bearing seat should be opened during cleaning.

    2. The grease used in this machine should be determined according to the area and climate of the machine. Generally, calcium-based, sodium-based or calcium-sodium-based grease can be used. When the grease is dry, thin oil and grease can be used after blending .

    3. Between the bracket and the bracket, you only need to add an appropriate amount of grease to the joint surface during assembly or maintenance.

    4. Lubrication part is a mechanism for easily and reliably injecting lubricating oil into the lubrication point. The lubrication time is based on the time shown in the figure. (The machine has a total of 4 lubrication points, which are respectively four bearings).

  • Cone Crusher-Installation

    1. Must be installed on a solid reinforced concrete foundation, the depth of the foundation is determined according to local geological conditions. Cover the upper part of the foundation to prevent foundation damage. To avoid the accumulation of broken ore, there must be enough space under the foundation to install transportation equipment.

    2. When installing, apply dry oil on the fixed contact surface and thin oil on the movable surface.

    3. Strict verticality and horizontality should be maintained when installing the rack. The centerline of the base can be checked with a spirit level and a cantilever on the annular processing surface of the base. After adjusting the level of the base with the adjusting wedge iron, tighten the foundation screws to perform the second paddle. When the secondary impeller layer is hardened, remove the adjusting wedge from the base, fill the gap with cement, and then install the rack.

    4. When installing the drive shaft, adjust the gasket on the pad between the base and the flange of the drive shaft frame. After the drive shaft is installed, check the dimensions related to the drive gear with a template. The transmission gear shaft movement should be 0.4-0.6mm.

    Cone Crusher - Operating Specifications

    Cone Crusher-Lubrication (Working Knowledge of Cone Breaking Lubrication System):

    1. Only after the lubrication system is running and the lubricating oil returns to the storage tank, can the cone crusher be started;

    2. Regardless of summer or winter, the cone crusher should be run to warm up the lubricating oil. The return oil temperature must be 39 ℃ ~ 54 ℃; the cooling system will keep the oil temperature within the safe operating range. Therefore, a suitable type of lubricant must be used to ensure the good operation of the crusher;

    3. Before the filter is put into operation for the first time, it should be tested for liquid leakage. When opening or closing the valve to control the flow of lubricating oil through the filter, care should be taken to prevent liquid attack on the lubrication system pipeline. Efficiency, when the pressure difference between the inlet and outlet of the filter reaches 138 kPa, the filter element must be replaced;

    4. The water in the cooler should be drained when parking in winter;

    5.Never disconnect the power supply of alarm devices such as resistance temperature detectors and pressure transmitters;

    6. Before disassembling the lubrication pump device, all pressure in the pump must be drained.

    Cone Crusher-Lubrication (Lubrication Management of Hydraulic Spring Cone Crusher):

    1. Choose different lubricants according to the seasonal climate. In hot summer, use 4 6 # mechanical oil with higher viscosity; in cold winter, use 3 2 # mechanical oil with lower viscosity;

    2. Oil supply pressure is generally controlled between 0.08 and 0.2 MPa. If the oil supply pressure is too small, the lubricating oil will not reach the corresponding lubricating position due to insufficient power, and it will not be able to function as a lubricant. If the oil pressure is too high, the eccentric sleeve will be lifted upwards, causing the top of the large gear to contact the bottom of the bowl-shaped seat and causing mutual wear, which can seriously bring up the straight bushing and cause the straight bushing to break;

    3. In order to ensure that the hydraulic spring cone break is fully lubricated during operation, the lubrication system and the cone break are electrically interlocked. The oil pump must be turned on before the machine starts, otherwise the motor will not start. When the oil pump stops or the oil pressure drops to 0.05 MPa, a signal will be sent to stop the motor operation to ensure that the parts are not damaged;

    4. Residues and a small amount of dust caused by the wear of the parts during operation, until the lubricating oil slowly becomes dirty, and the oil quality deteriorates. For this reason, the thin oil station should be cleaned regularly, and the oil should be changed every 3 to 4 months. There should also be a spare oil tank to clarify the dirty oil that has been replaced for the next oil change;

    5.If there is too much ash and moisture in the lubricating oil, it will greatly reduce the lubricating effect and affect the life of the parts and the working performance of the machine. In order to prevent dust from entering, the hydraulic spring cone is provided with a water seal and dustproof device. The free end of the bowl-shaped dust ring is inserted into the annular gutter, and it is used to block the dust into the water and discharge it with the water. There is also a layer of dust-proof rubber ring, which is in contact with the bowl-shaped dust ring to isolate the dust. In order to prevent dust water from flowing into the lubrication system along the periphery of the bowl tile seat, in addition to strictly controlling the water supply, a circle of downwardly inclined baffle plates are also welded around the tile seat so that the overflow from the annular gutter The water is blocked by the baffle to the outside of the body and discharged with the ore.

    Cone crusher-daily maintenance instructions:

    Maintenance tips for cone crusher hydraulic system:

    The key to the maintenance of the cone crusher hydraulic system is to keep the hydraulic cylinder and hydraulic oil clean. The hydraulic cylinder must use a closed device. Be sure to select the appropriate hydraulic oil according to the requirements of the hydraulic system of the cone crusher. When you need to replace with other hydraulic oil, you should choose the hydraulic oil that is closest to the requirements of the hydraulic system, and you cannot mix it with other hydraulic oil of different brands. When adding hydraulic oil to the hydraulic system, it must be strictly filtered with a clean oil filter before being added to the hydraulic cylinder. The amount of oil added must fill the system pipes and machine components, and remain within the range specified by the oil standard. The pipes and components of the hydraulic system should be cleaned before adding hydraulic oil. During the operation, regularly check the quality of the hydraulic oil to prevent the splash of water or the entry of dust and fiber debris, and keep the hydraulic oil clean at all times, so that the hydraulic system can be in good working condition.

  • Sand Making Machine-Installation

    1. Before the sand making machine is installed, check it according to the packing list, check whether the parts are complete and whether there is any damage during transportation.

    2. The sand making machine must be installed on a solid concrete foundation. The foundation should be able to withstand 4 times the weight of the whole machine and be fixed with foundation bolts.

    3. During the installation, the sand making machine should be placed horizontally so that its main shaft is kept vertical to the horizontal plane.

    4. After installation, check whether the bolts in all parts are loose and whether the main engine compartment door is tight. If necessary, tighten it.

    5. Gas seal, shutter valve, protection ring and other devices.

    6. Inventory the number of equipment and structural parts, check the quality of parts, focus on the circularity of the protection ring, and check the assembly size.

    7. Configure the power cord and control switch according to the power of the device.

    8. There should be lifting space above the sand making machine, and lifting equipment should be set above the sand making machine. The lifting capacity of the lifting equipment should consider the weight of the largest part of the sand making machine.

    9. Leave appropriate space on the side of the sand making machine for easy maintenance.

    10. After the sand making machine is installed on site, it should still be inspected. Check whether the lubricating oil pipe is firmly connected, and refill it before testing. Check the connection of each part, it should be firm and reliable, carefully check whether there is any foreign matter on the impeller, if there is, it should be eliminated in time. Check whether the motor wiring is correct and the voltage is normal.

    11. After the inspection is completed, a no-load test run is performed, and the test run can be carried out normally.

    Sand Making Machine - Operating Specifications

    Sand Making Machine-Lubrication:

    1. The sand pump's lubrication pump station should be installed at a suitable environment temperature, less dust, less vibration, convenient for adjustment, inspection, and maintenance. It should be as close to the host as possible to shorten the length of the system piping and maintain a minimum pressure drop.

    2. Before using the sand making machine, add 35 # bearing oil to the oil tank of the pumping station to the level specified in the oil standard.

    3.The direction of rotation of the sand making machine's lubrication pump is one-way, and it must be used in accordance with the rotation direction specified by the rotation direction card on the motor.

    4. Lubricant flow rate The standard set flow rate is 8Lmin, which can be adjusted arbitrarily within the range of 6-12Lmin. Setting too large or small will not work. It is related to the type, temperature, quality and length of the lubricant.

    5. The lubricating pump of the sand making machine is an indoor installation type. When it is used outdoors or in harsh environments, protective measures must be taken.

    6. Plug the connection line between the sand making machine lubrication pump station and the power distribution cabinet, and tighten the nut.

    7. The power line is connected to the corresponding location, the neutral line must be reliably connected to the power grid, and the distribution cabinet shell and the fuel tank are reliably grounded.

    Sand Making Machine-Operating Specifications:

    1. Check whether the vortex cavity observation door is tightly closed before starting to prevent river pebbles from rushing out of the vortex cavity observation door, causing danger.

    2. Check the rotation direction of the impeller. From the direction of the inlet, the impeller should rotate counterclockwise, otherwise the motor wiring should be adjusted.

    3.The starting sequence of the sand making machine and the conveying equipment is: discharging → sand making machine → feeding.

    4. The sand making machine must be started with no load, and it can be fed only after running normally. The shutdown sequence is the reverse of the startup sequence.

    5. The feed particles are strictly in accordance with the requirements. It is forbidden to enter the sand making machine larger than the specified river pebble. Otherwise, it will cause the imbalance of the impeller and excessive wear of the impeller, which will cause the impeller passage and the central feeding pipe to be blocked. Normal work, if it finds that too much material should be removed in time.

    6. When the discharge equipment stops, the feeding should be stopped in time, otherwise, the impeller will be crushed and the motor will be burned.

    7. Feeding strives for continuous uniformity.

    8. During the operation of the sand making machine, there should be no severe vibration and abnormal noise, otherwise, it should be stopped for inspection.

    9. Lubrication of the machine: Lubrication is dry oil lubrication method, using Mobil car grease, the amount of 1 / 2-2 / 3 of the bearing cavity is added, each time the sand machine works, add an appropriate amount of grease.

    Safety maintenance:

    1. The sand making machine of the cone breaking hydraulic system should be temporarily suspended to extend its service life; regularly shut down to check the internal wear of the machine, especially the central inlet pipe, cone cap, impeller upper and lower runner linings, and circumferential guards. The wear degree of wearing parts such as wear-resistant blocks, timely replacement or repair of the more worn parts, especially to ensure the timely replacement of wearing parts, at the same time pay attention to the replacement parts weight, model, size, etc. must be replaced according to the original component parameters .

    2. As we all know, the shaft of the sand making equipment bears the full load of the negative machine. Periodic lubrication directly affects the service life and operating speed of the equipment. Therefore, periodic lubrication is required. The injected lubricant must be clean, the seal must be good, and it must be strictly in accordance with the instructions Standard for use of lubricants. When the sand making machine runs for 400 hours, a proper amount of lubricant should be added, and the bearings must be cleaned when running for 2000 hours. The bearings must be replaced with new bearings after 7200 hours to ensure the normal operation of the equipment. Workers should also pay attention to whether the various parts of the equipment are working normally. When the bearing oil temperature rises, there is a huge impact sound, etc., they should immediately stop the inspection to eliminate the cause.

    3. The sand making machine is a high-speed equipment, so during the equipment work, the staff should pay special attention to personal safety, stay away from the equipment, and can't open and observe to avoid dangerous accidents. If it needs to be repaired on the machine, it must be operated after the power is turned off.

    4. When a serious fault occurs, it is recommended to ask professional maintenance personnel to repair it. Do not disassemble the core parts without permission of the manufacturer.

    Care and maintenance of the impeller:

    1. The impeller is one of the important parts of the sand making machine, and it is also the most vulnerable part. Protecting the impeller and improving its stability can not only effectively improve the working efficiency of the sand making machine, but also extend the service life of the sand making machine.

    2. The direction of rotation of the impeller device should be counterclockwise when viewed from the material port, otherwise the motor wiring position should be adjusted; the feeding should be uniform and continuous, and the size of the river pebble should be strictly in accordance with the equipment regulations. Imbalance of the impeller and wear of the impeller;

    3. Stop the feeding first when stopping, otherwise the impeller will be crushed and the impeller will be damaged;

    4. It is also necessary to regularly check the wear of the impeller device, and replace the worn impeller in time to ensure the normal operation of the production.

    Precautions when using a sand maker:

    1. The normal operating temperature of the bearing box of the sand making machine is 40 ℃ ~ 60 ℃, and the maximum allowable temperature is 70 ℃. After running for half an hour, if the temperature exceeds 70 ℃, there is a certain problem with the bearing box, and it should be shut down for maintenance.

    2. When the sand making machine is under load, the feed size should not exceed the maximum size allowed by the equipment.

    3. During the initial feeding of the sand making machine, there is usually an unbalanced process of about 30 ~ 60s. In this case, the feeding cannot be stopped, and the feeding amount should be increased as much as possible until the vibration is reduced. When the feed particles are large, intermittent vibrations will occur for a few seconds and then return to the normal state. This is a normal situation caused by a stone throwing head of the rotor retaining stones and forming and then being washed away.

    4.The intensified vibration during the operation of the sand making machine indicates that there may be non-uniform wear between the wear parts and the rotor, which is caused by the imbalance caused by the non-uniform rotor and the accumulated material or the loosening of the cone sleeve of the pulley. After the normal vibration is eliminated, the machine can be stopped for inspection. In addition, a vibration switch installed on the sand making machine can be set. When it detects unbalanced vibration, it will actively stop before equipment damage and personnel injury occur.

    5. The wear-resistant parts of the rotor of the sand making machine are designed to protect the rotor body from abrasion. In order to ensure trouble-free operation of the sand making machine, the inspection of the wear-resistant parts of the rotor and the internal material lining of the machine must be brought into the routine, and the wear parts that cannot meet a work shift should be replaced in time. Every 8-10 hours of equipment operation, the inside and appearance of the rotor, the sand making machine should be checked, and the bearing box should be filled with grease, etc.

    6.Check the motor current of the sand making machine. If the motor current is too large and the motor is overloaded, the feed amount should be reduced until the current value is normal.

service system

Service Commitment:

Our partnership with our customers does not end with the purchase of equipment.

Everything is customer-first, Lei meng Machinery's comprehensive service system is always ready to provide you with 24/7 assistance, and adhere to the principle of providing specific design solutions for each customer. No matter what you need, we will serve you wholeheartedly.

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  • 1. According to the user's request, the equipment selection is based on the principle of "minimum investment and maximum efficiency".
  • 2. Design a reasonable plan and explain the plan until the customer is satisfied.
  • 3. The company sends technical engineers free of charge to the user site to plan the site for the user.
  • 4. Provide equipment list details, equipment layout, civil foundation map, equipment installation diagram.
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  • 1. According to the site conditions, design technical information such as the overall layout of the equipment, the foundation map of the civil works, and the installation drawings of the equipment.
  • 2. While the user is carrying out the basic construction, the company arranges the production strictly according to the contract.
  • 3. Pre-shipment inspection, organization delivery and user acceptance.
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